A process for twostage catalytic hydrogenation and liquefaction of coal to produce increased yields of lowboiling hydrocarbon liquid and gas products. In the process, the particulate coal is slurried with a processderived liquid solvent and fed at temperature below about
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Petroleum gas production. For producing petroleum gas, the optimal advanced oil processing ratio is 20:5:17 (advanced oil processing : heavy oil cracking : light oil cracking), and 8:2:7 is close enough. Using coal liquefaction, the ratio is 60:39:55 (coal liquefaction : heavy oil cracking : light oil cracking), and 12:8:11 is close enough.
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Shenhua Direct Coal Liquefaction Project The Shenhua direct coal liquefaction project has the following characteristics: zOversized equipment Feed coal throughput of the first train 6,000 t/d Coal based hydrogen production capacity 240,000 Nm3/h zAdvanced coal liquefaction process, mild reaction and operating conditions: Operating pressure 18MPa
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Indirect liquefaction processes require first gasifying the solid feedstocks into a syngas. Therefore, while direct coal liquefaction (DCL) takes coal directly into a liquid phase, indirect coal liquefaction (ICL) consists of two major steps: (a) gasification to produce a synthesis gas (syngas); and (b) conversion of the carbon monoxide (CO) and hydrogen (H 2) in the syngas to a range of ...
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Irdi et al. (1998) deashed and gasified DCLR to improve the economy of the direct coal liquefaction process. DCLR can be used as a raw material for preparing hydrogen for the coal liquefaction reaction process. It can be mixed and cogasified with raw coal at a high temperature . Preparation process. Mixing Process.
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There appears to be considerable potential for improving the processing and economics of direct coal liquefaction through the development and application of highly dispersed catalysts, where the aims are to promote the process of primary coal dissolution, and produce a solubilized product that can be readily upgraded in a second stage over a supported catalyst.
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Coal liquefaction is the "coal to liquids" process that takes two steps (coal gasification and gas to liquids) to "upgrade" coal to synthetic liquid fuels, such as synthetic diesel and synthetic gasoline. Coal liquefaction has been a proven technology used for over 100 years and is undergoing a renaissance by a number of companies that believe ...
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It was reported that the four major operating coal liquefaction pilot plants in the US all experienced problems including severe equipment The commercial Shenhua plant will be a significant step in determining the viability of the direct liquefaction process route. Different from the two indirect routes, the
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Ironbased catalysts are promising catalysts in the direct coal liquefaction (DCL) process as they are inexpensive and environmentally friendly. However, most such ironbased catalysts show relatively low activity in coal conversion and oil yield. Common techniques for the synthesis of these catalysts with excellent catalytic performance remain a substantial challenge. We present a simple ...
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Conversion of raw coal to distillate liquid and gaseous hydrocarbon products by solvent liquefaction in the presence of molecular hydrogen employing recycle of mineral residue is commonly performed at a higher thermal efficiency than conversion of coal to pipeline gas in a gasification process employing partial oxidation and methanation reactions.
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Liquefaction. In materials science, liquefaction [1] is a process that generates a liquid from a solid or a gas [2] or that generates a nonliquid phase which behaves in accordance with fluid dynamics. [3] It occurs both naturally and artificially. As an example of the latter, a "major commercial application of liquefaction is the liquefaction ...
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Abstract. First operated in 1973 to refine a sulfurfree solid fuel from coal, the Electric Power Research Institute's small pilot plant at Wilsonville, Alabama, is now a focal point for research and development in coal liquefaction. The solventrefined coal process (SRC) is largely free of ash and so low in sulfur content that it can be burned ...
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catalysis liquid fuels lignin conversion Introduction Fuels are needed to power electricity and transportation, in the US and the rest of the world. Currently, the bulk of the power and transportation fuels rely on petroleum, coal and natural gas, with some contributions from hydroelectric, nuclear power, biomass and other alternatives.
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Coal liquefaction products belong to the new generation of fuel substitutes. However, their composition is different to petroleum fuel specifications: they are mainly composed of naphthenes, aromatics, polycondensed naphthenic and aromatic structures, and heteroatomic compounds (bearing nitrogen or oxygen atoms). Their paraffin content is very low.
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2. Effect of liquefaction processing conditions on the formation and quenching of coal free radicals. Fuel, 1980, 59(4): 227232. Article CAS Google Scholar Petrakis L, Grandy D W. Free radicals in coal and coal conversions. 6. Effects of liquefaction process variables on the insitu observation of free radicals.
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All direct coal liquefaction methods, such as HCoal, SolventRefined Coal, and Exxon Donor Solvent processes, are alike in one principal point: coal is thermally solubilized with certain solvents, usually coalderived, with or without catalysts. If heated in a proper liquid for a short time, most of the coal dissolves.
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The first commercially available liquefaction process was the Bergius process, developed in Germany as early as 1911 but brought to commercial scale during World War I. This involves mixing coal in an oil recycled from a previous liquefaction run and then reacting the mixture with hydrogen under high pressures ranging from 200 to 700 atmospheres.
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Coal resources have been used to produce liquid transportation fuels by several process routes collectively referred to as coal liquefaction or, more generally stated, as coal to liquids (CTL). Early records of coal conversion to liquid fuel date to 1913 and an extraction process developed by Friedrich Bergius in Germany [ 7 ].
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Progress on US ERDA's coal liquefaction research and development programs is reported. This included operation of the SRC pilot plant to produce 400 tons of specification solventrefined coal, process development efforts related to the Synthoil process, site selection and engineering for the Hcoal process pilot plant, and renovation of the Cresap test facility (for testing components).
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Coal liquefaction is the process of making a liquid fuel from coal. The fundamental difference between coal, a solid, and liquid fuels is that the liquid fuels have a higher hydrogen:carbon ratio. Liquid fuels have lower ash contents and are easier to upgrade (, to remove unwanted impurities such as nitrogen and sulfur).
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During coalification, the chemical structure gradually changes to an aromatized structure, acquiring more stability and compactness as the methyl carbons present in the aliphatic chain changes to aromatic carbons thus reducing the spacing between the aromatic units (Blayden et al. 1944; Hirsch 1954; Cartz and Hirsch 1960; Manoj and Kunjomana 201...
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"There's a major issue around captive coal power stations in Indonesia, that runs the risk of derailing or slowing that JETP process," said Leo Roberts, an analyst at climate think tank E3G.
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This article is cited by 32 publications. Subhashini Vashisth,, Vimal Kumar, and, Krishna D. P. Nigam. A Review on the Potential Applications of Curved Geometries in Process Industry.
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The direct coal liquefaction process usually produces a liquefaction residue of about 30% of its coal feed. The effective utilization of the coal liquefaction residue (CLR), which contains about ...
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The process involves gasification of coal, which in turn will produce synthetic gas (a mix of CO+H2). The synthetic gas can be liquefied to its fuel equivalent in presence of cobalt/ironbased catalysts at higher pressure and temperature. However, liquefied coal emits twice as much CO2 as burning oil. It also emits a large volume of SO2.
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Coal liquefaction is very underpowered. It has utility for making blue belts, or if you are low on crude oil. Otherwise it is just worse than advanced oil processing. Liquefaction gives you about 50% petroleum per refinery compared to advanced. Making it comparable to basic oil processing with a giant overhead of cracking and steam production.
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The FischerTropsch process is an important reaction in both coal liquefaction and gas to liquids technology for producing liquid hydrocarbons. In the usual implementation, carbon monoxide and hydrogen, the feedstocks for FT, are produced from coal, natural gas, or biomass in a process known as gasification.
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Direct coal liquefaction can directly transform solid coal into highend oil products with a conversion efficiency of nearly 60 %, but still emit a certain amount of CO 2 during the oil production process. The carbon neutrality target places an urgent demand on its low/zerocarbon emissions and technology transformation.
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